Single stainless steel liquid fermentation tank system

 Model: JBQG-DL-10L/20L/30L/50L/100L/200L/500L

Technical parameters

1. System composition: Air filtration system, steam filtration system, constant temperature system, piping system, auxiliary system, sensor and primary instrument system, lower computer on-site control system (PLC control system, including secondary instruments), etc.

2. Tank system

Tank body: Full capacity: 10L/20L/30L/50L/100L/200L/500L; Liquid filling coefficient 70-80%

Tank material: SUS316L/SUS304 high-quality stainless steel, can be sterilized at high temperatures, acid and alkali resistant.

Design pressure: 0.3Mpa, working pressure: 0.15Mpa.

Tank structure: 1 side mirror/top mirror, 1 feeding port/inoculation port, 1 standard temperature, pH, DO sensor socket each, 1 defoaming electrode interface, 2 standard universal replenishment interfaces, 1 discharge port, inner surface polished finish Ra ≤ 0.4um, outer surface polished finish Ra ≤ 0.6um.

Sterilization method: Fully automatic in-situ steam sterilization.

3. Mechanical system

Mechanical mixing: Two speed straight blades, adjustable blade height, and the ability to replace different types of mixing blades and speed controllers according to the special requirements of the fermentation process.

Mixing speed: 0-1000rpm (designed according to the tank volume)

4. Air flow: Fully automatic online control, online detection of air flow, fully automatic control of air flow rate.

5. Pressure system: Fully automatic online control, online monitoring of tank and pipeline pressure, and automatic control.

6. Pipeline system: Stainless steel pipelines and valves, with diaphragm valves used in critical areas.

7. Control System: Adopting the newly developed XS-BIO9000 series fermentation process automation control system, it is composed of Siemens PLC programmable controller, Kunlun Tong 7-inch color LCD screen, and electrical components from internationally renowned brands such as Delta, Chint, Schneider, ABB, etc. Realize temperature, speed, defoaming, feeding, pH, DO control and monitoring; Can switch between manual control and automatic control at any time; The system consists of a lower computer control system, sensors, and actuators, a floor standing control cabinet, a Chinese menu and interface, and can record and display multiple parameter curves.

8. Supporting equipment: equipped with oil-free air compressor, steam generator, refrigerated dryer, and chiller unit.

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